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R&D

Relentless Pursuit of Functional Organic Materials and Unique Technological Prowess to Solve Customer Challenges

Chukyo Yushi has been developing water-based products that maximize the physical properties of various functional organic materials by combining them, and has been supplying them to many customers since its founding.
In recent years, our emulsification and dispersion technology has been utilized not only to reduce environmentally harmful substances but also to develop products that contribute to a circular society.

By applying and combining various technologies,
we develop unique products that solve our customers’ challenges.

  • APPLICATIONS

  • COMBINATION

THEME

Water-based
release agent

In the manufacturing of resin molded products, there is a process where liquid resin raw materials are poured into molds and solidified before being removed. Release agents are used to smoothly remove molded products from the molds and to keep the molds clean.

While there is a global demand for reducing environmental impact, many companies are forced to choose solvent-based release agents due to quality and productivity concerns, despite the desire for water-based alternatives.

Chukyo Yushi has introduced water-based release agents with performance comparable to solvent-based ones to customers worldwide, receiving high evaluations for some of them. We will continue to develop products that contribute to society without stopping.

Features of
water-based
release agents

  • 90-95% of the volatile components are replaced with water.
  • This significantly reduces the use of VOCs (volatile organic compounds).
  • Without the characteristic odor of organic solvents, the burden on the human body is reduced.

While water-based release agents are environmentally and human-friendly due to the absence of solvents in the volatile components,
most manufacturers are unable to use them due to the lack of widespread technology adoption.

  • 溶剤系離型剤の工程 溶剤系離型剤の工程
  • 水系離型剤の工程 水系離型剤の工程

Chukyo Yushi has successfully developed water-based release agents with the same
production efficiency and quality as solvent-based ones,
thanks to our unique technology, earning high praise.

Examples of
Use in Daily Life

  • Car seats

  • Car steering wheels

etc.

PRODUCT LIST

Water-based additives for forming ceramic sheets

In ceramic sheet molding, a slurry (dispersion of ceramic powder) is spread into a sheet, dried, and then processed by winding, cutting, or perforating.

Sheet molding has challenges such as “long drying time,” “prone to defects like cracks,” and “more problems with thicker films.” Especially, sheet molding using water-soluble binders has not been widely practical due to the high surface tension of water emphasizing these challenges.

Chukyo Yushi has realized the same manufacturing process as solvent-based systems with a binder system centered on emulsion-based binders, enabling the practical use of sheet molding without using solvents like alcohol.

Features of
water-based
release agents

Kind Ingredients Type
Binder Acrylic resin emulsion Fast drying and flexible
Plasticizer Water-soluble oligomer Can adjust sheet flexibility
Viscosity adjuster High molecular weight resin aqueous solution Adjusts viscosity to suit coating
Defoamer Surfactant-based defoamer: Mineral oil-based defoamer (contains silica) Efficient bubble removal
各種粉体に合わせた水系処方の検討・提案により開発のスピードアップと焼成体の品質向上に貢献します 各種粉体に合わせた水系処方の検討・提案により開発のスピードアップと焼成体の品質向上に貢献します

Examples of use in
everyday life

  • Electronic product circuit board

  • Heat dissipation plates

etc.

PRODUCT LIST